DOI: https://doi.org/10.32515/2414-3820.2019.49.43-59
Theoretical Study of the Interaction of a Tuber with the Spiral of Potato Cleaner
About the Authors
Volodymyr Bulhakov, Professor, Doctor in Technics (Doctor of Technics Sciences), National University of Life and Environmental Sciences of Ukraine, Kyiv, Ukraine
Zinovii Ruzhylo, Associate Professor, PhD in Technics (Candidate of Technics Sciences), National University of Life and Environmental Sciences of Ukraine, Kyiv, Ukraine
Mykhaylo Chernovol, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Mykola Sviren, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Abstract
Cleaning of potatoes from soil and plant residues is the most important element in their production, as the purity of the tubers, the absence of damage and the high performance of the harvest itself largely determine the efficiency of the entire industry. The creation of new cleaners of potato residues that are less metal-intensive, efficient and high-performing allows solving this problem successfully.
A new design of the spiral-type residue cleaner has been developed. It improves the performance of potato harvesting machines preventing operating elements from sticking with wet soil (by installing spirals with mutual overlapping). The separation intensity is achieved by eccentric installation of spirals.
A mathematical model of the movement of a tuber along the cleaning surface formed by two spirals is developed in order to substantiate the optimal kinematics and design parameters of a new spiral-type potato cleaner. On the basis of computer-calculated analytical expressions, graphical dependences between the parameters of the considered process of movement of a tuber between two adjacent spirals were constructed. That allowed identifying the optimal design and kinematics parameters of the spiral separator. While analyzing the kinematics of movement of a tuber along the surface of the spiral-type cleaner under conditions of contact of the tuber at two points to one spiral and at one point to another, we established that as the angular velocity of the spiral rotation increases, the transporting capacity of the operating element also increases, and the separation capacity is somewhat reduced.
Keywords
potato, harvesting, cleaning from residues, movement, mathematical model, computer calculations
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References
1. Petrov, G.D. (1984). Kartofeleuborochnye mashiny [Potato harvesting machines]. Moskow: Mashinostroenie [in Russian].
2. Batyaev, F.I. (1967). Avtomaticheskaya separaciya primesej ot klubnej (k mehanizacii uborki kartofelya) [Automatic separation of impurities from tubers (to the mechanization of harvesting potatoes)]. Kartofel i ovoshi, №6, 16-17 [in Russian].
3. Batyaev, F.I., Karev, E.B. & Petrov, G.D. (1972). Sostoyanie i perspektivy razvitiya rabochih organov dlya otdeleniya klubnej kartofelya ot primesej pri kombajnovoj uborke [The state and development prospects of the working bodies for separating potato tubers from impurities during combine harvesting]. Moskow [in Russian].
4. Vereshagin, N.I. & Pshechenkov, K.A. (1965). Rabochie organy dlya vozdelyvaniya, uborki i sortirovaniya kartofelya [Working bodies for the cultivation, harvesting and sorting of potatoes]. Moskow: Mashinostroenie [in Russian].
5. Maslennikov, I.N. (1974). Issledovanie i sravnitelnaya ocenka rotacionnyh separatorov kartofeleuborochnyh mashin [Research and comparative evaluation of rotary separators of potato harvesters]. Avtoreferat diss. kand. tehn. nauk. Moskow, VISHOM [in Russian].
6. Egoshin, A.V. & Kropotov, E.I. (1991). K voprosu otdeleniya klubnej kartofelya ot primesej i gnilej [On the issue of separating potato tubers from impurities and rot]. Issledovanie mashin i rabochih organov dlya vozdelyvaniya i uborki kartofelya, ovoshnyh i zernovyh kultur: Sb. nauchn. tr. Nizhegorodskogo SHI. N. Novgorod, S. 55-57 [in Russian].
7. Kolchin, N.N., Furletov, V.M. & Arsenev, D.A. (1986). Sostoyanie i perspektivy razvitiya otdelitelej primesej dlya posleuborochnoj obrabotki kartofelya i ovoshej [State and development prospects of impurity separators for post-harvest processing of potatoes and vegetables]. Moskow: VISHOM [in Russian].
8. Karwowski, T. (1982). Teoria i konstrukcia maszyn rolniczych [Theory and design of agricultural machinery]. Warszawa: PWRiL, Vol. 3 [in Polish].
9. Bulgakov, V.M., Golovach, I.V., Ruzhilo, Z.V., Paskuci Simone, Santoro Franchesko, Anifantis Aleksandros Sotirios (2019). Ukraine Patent No.120234 Ochisnik kornebulboplodiv vid domishok [Purification of root tubers from impurities] [in English].
10. Bulgakov, V., Ivanovs, S., Adamchuk, V. & Ihnatiev, Y. (2017). Investigation of the influence of the parameters of the experimental spiral potato heap separator on the quality of work. - Agronomy Research, Vol. 15, No 1, 44-54 [in English].
11. Bulgakov, V., Nikolaenko, S., Arak, M., Holovach, I., Ruzhуlo, Z. & Olt, J. (2018). Mathematical model of cleaning potatoes on surface of spiral separator. – Agronomy Research, Vol.16, No 4, 1590-1606.
12. Mitrofanov, V.S. (1940). Fiziko-mehanicheskie svojstva kartofelya. V kn. «Teoriya, konstrukciya i proizvodstvo selskohozyajstvennyh mashin» [Physico-mechanical properties of potatoes. In the book «Theory, design and production of agricultural machines»]. Moscow-Leningrad: Mashgiz, Vol.5, 629-634 [in Russian].
13. Vasilenko, P.M. (1996). Vvedenie v zemledelcheskuyu mehaniku [Introduction to agricultural mechanics]. Kiev: Selhozobrazovanie [in Russian].
14. Rogatinskij, R.M. (1997). Mehaniko-tehnologicheskie osnovy vzaimodejstviya shnekovyh rabochih organov s syrem selskohozyajstvennogo proizvodstva [Mechanical-technological bases of interaction of auger working bodies with raw materials of agricultural production]. Dissertaciya na soiskanie uchenoj stepeni doktora tehnicheskih nauk. Kiev: Nacionalnyj agrarnyj universitet [in Russian].
GOST Style Citations
- Петров Г.Д. Картофелеуборочные машины . Москва: Машиностроение, 1984. 320 с.
- Батяев Ф.И. Автоматическая сепарация примесей от клубней (к механизации уборки картофеля). Картофель и овощи, 1967. №6. С. 16-17.
- Батяев Ф.И., Карев Е.Б., Петров Г.Д. Состояние и перспективы развития рабочих органов для отделения клубней картофеля от примесей при комбайновой уборке. Москва, 1972. 63 с.
- Верещагин Н.И. Рабочие органы для возделывания, уборки и сортирования картофеля / Н.И. Верещагин, К.А. Пшеченков. Москва: Машиностроение, 1965. 241 с.
- Масленников И.Н. Исследование и сравнительная оценка ротационных сепараторов картофелеуборочных машин: автореф. дисс. канд. техн. наук. Москва, ВИСХОМ, 1974. 28 с.
- Егошин А.В., Кропотов Е.И. К вопросу отделения клубней картофеля от примесей и гнилей . Исследование машин и рабочих органов для возделывания и уборки картофеля, овощных и зерновых культур: Сб. научн. тр. Нижегородского СХИ, Н. Новгород, 1991. С. 55-57.
- Колчин Н.Н., Фурлетов В.М., Арсеньев Д.А. Состояние и перспективы развития отделителей примесей для послеуборочной обработки картофеля и овощей. Москва: ВИСХОМ, 1986. 65 с.
- Karwowski T. Teoria i konstrukcia maszyn rolniczych. Warszawa: PWRiL. 1982. T. 3. 429 s.
- Очисник корнебульбоплодів від домішок: пат. України №120234, A 01 D 33/08. / Булгаков В.М., Головач І. В., Ружило З. В., Паскуці С., Санторо Ф., Аніфантіс А. С. Опубл. 25.10.2019 р., бюллетень №20.
- Bulgakov V., Ivanovs S., Adamchuk V., Ihnatiev Y. Investigation of the influence of the parameters of the experimental spiral potato heap separator on the quality of work. Agronomy Research. 2017. Vol. 15, No 1, pp. 44-54.
- Bulgakov V., Nikolaenko S., Arak M., Holovach I., Ruzhуlo Z., Olt J. Mathematical model of cleaning potatoes on surface of spiral separator. – Agronomy Research, 2018, Vol.16, No 4. pp. 1590-1606.
- Митрофанов В.С. Физико-механические свойства картофеля. В кн. “Теория, конструкция и производство сельскохозяйственных машин”. Том 5. Москва-Ленинград: Машгиз, 1940. С. 629-634.
- Василенко П.М. Введение в земледельческую механику. Киев: Сельхозобразование, 1996. 234 с.
- Рогатинський Р.М. Механико-технологические основы взаимодействия шнековых рабочих органов с сырьем сельскохозяйственного производства: дис.... д-ра техн. наук / Нац. аграрн. ун-т. Киев, 1997. 480 с.
Copyright (c) 2019 Volodymyr Bulhakov, Zinovii Ruzhylo, Mykhaylo Chernovol, Mykola Sviren
Theoretical Study of the Interaction of a Tuber with the Spiral of Potato Cleaner
About the Authors
Volodymyr Bulhakov, Professor, Doctor in Technics (Doctor of Technics Sciences), National University of Life and Environmental Sciences of Ukraine, Kyiv, Ukraine
Zinovii Ruzhylo, Associate Professor, PhD in Technics (Candidate of Technics Sciences), National University of Life and Environmental Sciences of Ukraine, Kyiv, Ukraine
Mykhaylo Chernovol, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Mykola Sviren, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Abstract
Cleaning of potatoes from soil and plant residues is the most important element in their production, as the purity of the tubers, the absence of damage and the high performance of the harvest itself largely determine the efficiency of the entire industry. The creation of new cleaners of potato residues that are less metal-intensive, efficient and high-performing allows solving this problem successfully. A new design of the spiral-type residue cleaner has been developed. It improves the performance of potato harvesting machines preventing operating elements from sticking with wet soil (by installing spirals with mutual overlapping). The separation intensity is achieved by eccentric installation of spirals. A mathematical model of the movement of a tuber along the cleaning surface formed by two spirals is developed in order to substantiate the optimal kinematics and design parameters of a new spiral-type potato cleaner. On the basis of computer-calculated analytical expressions, graphical dependences between the parameters of the considered process of movement of a tuber between two adjacent spirals were constructed. That allowed identifying the optimal design and kinematics parameters of the spiral separator. While analyzing the kinematics of movement of a tuber along the surface of the spiral-type cleaner under conditions of contact of the tuber at two points to one spiral and at one point to another, we established that as the angular velocity of the spiral rotation increases, the transporting capacity of the operating element also increases, and the separation capacity is somewhat reduced.Keywords
Full Text:
PDFReferences
1. Petrov, G.D. (1984). Kartofeleuborochnye mashiny [Potato harvesting machines]. Moskow: Mashinostroenie [in Russian].
2. Batyaev, F.I. (1967). Avtomaticheskaya separaciya primesej ot klubnej (k mehanizacii uborki kartofelya) [Automatic separation of impurities from tubers (to the mechanization of harvesting potatoes)]. Kartofel i ovoshi, №6, 16-17 [in Russian].
3. Batyaev, F.I., Karev, E.B. & Petrov, G.D. (1972). Sostoyanie i perspektivy razvitiya rabochih organov dlya otdeleniya klubnej kartofelya ot primesej pri kombajnovoj uborke [The state and development prospects of the working bodies for separating potato tubers from impurities during combine harvesting]. Moskow [in Russian].
4. Vereshagin, N.I. & Pshechenkov, K.A. (1965). Rabochie organy dlya vozdelyvaniya, uborki i sortirovaniya kartofelya [Working bodies for the cultivation, harvesting and sorting of potatoes]. Moskow: Mashinostroenie [in Russian].
5. Maslennikov, I.N. (1974). Issledovanie i sravnitelnaya ocenka rotacionnyh separatorov kartofeleuborochnyh mashin [Research and comparative evaluation of rotary separators of potato harvesters]. Avtoreferat diss. kand. tehn. nauk. Moskow, VISHOM [in Russian].
6. Egoshin, A.V. & Kropotov, E.I. (1991). K voprosu otdeleniya klubnej kartofelya ot primesej i gnilej [On the issue of separating potato tubers from impurities and rot]. Issledovanie mashin i rabochih organov dlya vozdelyvaniya i uborki kartofelya, ovoshnyh i zernovyh kultur: Sb. nauchn. tr. Nizhegorodskogo SHI. N. Novgorod, S. 55-57 [in Russian].
7. Kolchin, N.N., Furletov, V.M. & Arsenev, D.A. (1986). Sostoyanie i perspektivy razvitiya otdelitelej primesej dlya posleuborochnoj obrabotki kartofelya i ovoshej [State and development prospects of impurity separators for post-harvest processing of potatoes and vegetables]. Moskow: VISHOM [in Russian].
8. Karwowski, T. (1982). Teoria i konstrukcia maszyn rolniczych [Theory and design of agricultural machinery]. Warszawa: PWRiL, Vol. 3 [in Polish].
9. Bulgakov, V.M., Golovach, I.V., Ruzhilo, Z.V., Paskuci Simone, Santoro Franchesko, Anifantis Aleksandros Sotirios (2019). Ukraine Patent No.120234 Ochisnik kornebulboplodiv vid domishok [Purification of root tubers from impurities] [in English].
10. Bulgakov, V., Ivanovs, S., Adamchuk, V. & Ihnatiev, Y. (2017). Investigation of the influence of the parameters of the experimental spiral potato heap separator on the quality of work. - Agronomy Research, Vol. 15, No 1, 44-54 [in English].
11. Bulgakov, V., Nikolaenko, S., Arak, M., Holovach, I., Ruzhуlo, Z. & Olt, J. (2018). Mathematical model of cleaning potatoes on surface of spiral separator. – Agronomy Research, Vol.16, No 4, 1590-1606.
12. Mitrofanov, V.S. (1940). Fiziko-mehanicheskie svojstva kartofelya. V kn. «Teoriya, konstrukciya i proizvodstvo selskohozyajstvennyh mashin» [Physico-mechanical properties of potatoes. In the book «Theory, design and production of agricultural machines»]. Moscow-Leningrad: Mashgiz, Vol.5, 629-634 [in Russian].
13. Vasilenko, P.M. (1996). Vvedenie v zemledelcheskuyu mehaniku [Introduction to agricultural mechanics]. Kiev: Selhozobrazovanie [in Russian].
14. Rogatinskij, R.M. (1997). Mehaniko-tehnologicheskie osnovy vzaimodejstviya shnekovyh rabochih organov s syrem selskohozyajstvennogo proizvodstva [Mechanical-technological bases of interaction of auger working bodies with raw materials of agricultural production]. Dissertaciya na soiskanie uchenoj stepeni doktora tehnicheskih nauk. Kiev: Nacionalnyj agrarnyj universitet [in Russian].
GOST Style Citations
- Петров Г.Д. Картофелеуборочные машины . Москва: Машиностроение, 1984. 320 с.
- Батяев Ф.И. Автоматическая сепарация примесей от клубней (к механизации уборки картофеля). Картофель и овощи, 1967. №6. С. 16-17.
- Батяев Ф.И., Карев Е.Б., Петров Г.Д. Состояние и перспективы развития рабочих органов для отделения клубней картофеля от примесей при комбайновой уборке. Москва, 1972. 63 с.
- Верещагин Н.И. Рабочие органы для возделывания, уборки и сортирования картофеля / Н.И. Верещагин, К.А. Пшеченков. Москва: Машиностроение, 1965. 241 с.
- Масленников И.Н. Исследование и сравнительная оценка ротационных сепараторов картофелеуборочных машин: автореф. дисс. канд. техн. наук. Москва, ВИСХОМ, 1974. 28 с.
- Егошин А.В., Кропотов Е.И. К вопросу отделения клубней картофеля от примесей и гнилей . Исследование машин и рабочих органов для возделывания и уборки картофеля, овощных и зерновых культур: Сб. научн. тр. Нижегородского СХИ, Н. Новгород, 1991. С. 55-57.
- Колчин Н.Н., Фурлетов В.М., Арсеньев Д.А. Состояние и перспективы развития отделителей примесей для послеуборочной обработки картофеля и овощей. Москва: ВИСХОМ, 1986. 65 с.
- Karwowski T. Teoria i konstrukcia maszyn rolniczych. Warszawa: PWRiL. 1982. T. 3. 429 s.
- Очисник корнебульбоплодів від домішок: пат. України №120234, A 01 D 33/08. / Булгаков В.М., Головач І. В., Ружило З. В., Паскуці С., Санторо Ф., Аніфантіс А. С. Опубл. 25.10.2019 р., бюллетень №20.
- Bulgakov V., Ivanovs S., Adamchuk V., Ihnatiev Y. Investigation of the influence of the parameters of the experimental spiral potato heap separator on the quality of work. Agronomy Research. 2017. Vol. 15, No 1, pp. 44-54.
- Bulgakov V., Nikolaenko S., Arak M., Holovach I., Ruzhуlo Z., Olt J. Mathematical model of cleaning potatoes on surface of spiral separator. – Agronomy Research, 2018, Vol.16, No 4. pp. 1590-1606.
- Митрофанов В.С. Физико-механические свойства картофеля. В кн. “Теория, конструкция и производство сельскохозяйственных машин”. Том 5. Москва-Ленинград: Машгиз, 1940. С. 629-634.
- Василенко П.М. Введение в земледельческую механику. Киев: Сельхозобразование, 1996. 234 с.
- Рогатинський Р.М. Механико-технологические основы взаимодействия шнековых рабочих органов с сырьем сельскохозяйственного производства: дис.... д-ра техн. наук / Нац. аграрн. ун-т. Киев, 1997. 480 с.
Copyright (c) 2019 Volodymyr Bulhakov, Zinovii Ruzhylo, Mykhaylo Chernovol, Mykola Sviren