DOI: https://doi.org/10.32515/2414-3820.2019.49.194-200
Dynamic Analysis of the Traditional Tail End of the Honing Head
About the Authors
Mykhailo Pidhaietskyii, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Kyryl Shcherbyna, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Mazhara Vitalii, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Tetiyna Dyachenko, Lecturer, Kropyvnytskyi engineering College of Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Abstract
The purpose of the article is to study the operation of the tail end of the traditional honing head in the conditions of transient mode in the zone of small motions. The expediency of the study is related to the unstable operation of the tail end in the form of a wedge kinematic pair under the conditions of transition, taking into account the action of friction forces. At low velocities of slip of the tail ends of the wedge kinematic pair (below the critical value) there is a sharply defined uneven motion, which has a stick-slip nature with periodic jumps and stops.
The analysis of the operation of the traditional tail end in the form of a wedge kinematic pair in statics with obtaining mathematical models of transfer functions taking into account the action of friction forces was carried out. In order to identify the influence of friction forces in the zone of small motions at low sliding speeds, the analysis was made in the dynamics in the zone of transition. Dynamic analysis was performed on the basis of the theory of automatic control with the construction of the required dynamic characteristics. On the basis of the performed dynamic analysis, mathematical models of the transfer function of the wedge kinematic pair in the dynamics were obtained taking into account the action of kinetic forces of friction. Based on the obtained models, a transient characteristic of the process of the wedge kinematic pair was constructed, as well as logarithmically amplitude-frequency characteristics and logarithmic phase-frequency characteristics were constructed.
The transition function of a wedge kinematic pair does not reach its constant value immediately, but according to the aperiodic law. Thus, the tail end reflects the inertia of the process under study and is therefore sometimes called inertial, which leads to the formation of a stick-slip motion, which impairs its accuracy of radial size regulation. The reason is the presence of static and kinetic friction with nonlinear characteristic in the zone of small motions.
Keywords
honing head, wedge kinematic pair, radial size adjustment system, honing holes, transient characteristic, small motions zone
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References
1. Push, V.E. (1961). Malye peremeshhenija v stankah [Small movements in machines]. Moskva: Mashgiz [in Russian].
2. Reshetov, D.N. (1972). Detali i mehanizmy metallorezhushhih stankov [Details and mechanisms of machine tools]. Vol.2. Moskva: Mashinostroenie [in Russian].
3. Bushuev V.V. (1992). Osnovy konstruirovanija stankov [Machine tool design basics] . Moskva: Stankin [in Russian].
4. Pidhaiets'kyj, M.M., Chernovol, M.I. & Scherbyna, K.K. (2012). Adaptyvne keruvannia systemamy rehuliuvannia radial'noho rozmiru almazno-abrazyvnoho instrumentu [Adaptive steering of systems of regulation of the radial size of the diamond and abrasive tool]. Zahal'noderzhavnyj mizhvidomchyj naukovo-tekhnichnyj zbirnyk Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia sil's'kohospodars'kykh mashyn – National Interagency Scientific and Technical Collection of Works. Design, Production and Exploitation of Agricultural Machines,Vol. 42, I, 202 -207 [in Ukrainian].
5. Pidhaiets'kyj, M. M. & Scherbyna, K. K. (2014). Dynamichnyj analiz tradytsijnykh system rehuliuvannia radial'noho rozmiru v protsesi khoninhuvannia otvoriv [The dynamic analysis of traditional schemes of systems of regulation of the radial size in the course of a honing of openings]. Visnyk Khmel'nyts'koho natsional'noho universytetu : Tekhnichni nauky – Herald of Khmelnytskyi National University, №3 (213), 134-138. (RINTs, IndexCopernicus, Google Scholar, Polish Scholarly Bibliography [in Ukrainian].
6. Petrakov Ju.V., Drachev O.I. (2008). Teorija avtomaticheskogo upravlenija tehnologicheskimi sistemami [Theory of automatic control of technological systems]. Moskva: Mashinostroenie [in Russian].
7. Popov, E.P. (1956). Avtomaticheskoe regulirovanie [Automatic regulation]. Moskva: Gos. izd. Tehniko-teoreticheskoe lit. [in Russian].
GOST Style Citations
- Пуш В.Е. Малые перемещения в станках. Москва: Машгиз, 1961. 124 с.
- Решетов Д.Н. Детали и механизмы металлорежущих станков. Т.2. Москва: Машиностроение, 1972. 520 с.
- Бушуев В.В. Основы конструирования станков . Москва: Станкин, 1992. 520 с.
- Підгаєцький М.М., Черновол М.І., Щербина К.К. Адаптивне керування системами регулювання радіального розміру алмазно-абразивного інструменту. Загальнодержавний міжвідомчий науково-технічний збірник Конструювання, виробництво та експлуатація сільськогосподарських машин. Кіровоград: КНТУ. 2012. Вип. 42, ч. І. С. 202 -207.
- Підгаєцький М. М., Щербина К. К. Динамічний аналіз традиційних систем регулювання радіального розміру в процесі хонінгування отворів. Вісник Хмельницького національного університету : Технічні науки. Хмельницьки: ХНУ. 2014. №3 (213). С.134-138. (РІНЦ, IndexCopernicus, Google Scholar, Polish Scholarly Bibliography
- Петраков Ю.В., Драчев О.И. Теория автоматического управления технологическими системами. Москва: Машиностроение. 2008. 336 с.
- Попов Е.П. Автоматическое регулирование. Москва: Гос. изд. Технико-теоретическое лит., 1956. 256 с.
Copyright (c) 2019 Mykhailo Pidhaietskyii, Kyryl Shcherbyna, Mazhara Vitalii, Tetiyna Dyachenko
Dynamic Analysis of the Traditional Tail End of the Honing Head
About the Authors
Mykhailo Pidhaietskyii, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Kyryl Shcherbyna, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Mazhara Vitalii, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukraіnian National Technical University, Kropyvnytskyi, Ukraine
Tetiyna Dyachenko, Lecturer, Kropyvnytskyi engineering College of Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Abstract
The purpose of the article is to study the operation of the tail end of the traditional honing head in the conditions of transient mode in the zone of small motions. The expediency of the study is related to the unstable operation of the tail end in the form of a wedge kinematic pair under the conditions of transition, taking into account the action of friction forces. At low velocities of slip of the tail ends of the wedge kinematic pair (below the critical value) there is a sharply defined uneven motion, which has a stick-slip nature with periodic jumps and stops. The analysis of the operation of the traditional tail end in the form of a wedge kinematic pair in statics with obtaining mathematical models of transfer functions taking into account the action of friction forces was carried out. In order to identify the influence of friction forces in the zone of small motions at low sliding speeds, the analysis was made in the dynamics in the zone of transition. Dynamic analysis was performed on the basis of the theory of automatic control with the construction of the required dynamic characteristics. On the basis of the performed dynamic analysis, mathematical models of the transfer function of the wedge kinematic pair in the dynamics were obtained taking into account the action of kinetic forces of friction. Based on the obtained models, a transient characteristic of the process of the wedge kinematic pair was constructed, as well as logarithmically amplitude-frequency characteristics and logarithmic phase-frequency characteristics were constructed. The transition function of a wedge kinematic pair does not reach its constant value immediately, but according to the aperiodic law. Thus, the tail end reflects the inertia of the process under study and is therefore sometimes called inertial, which leads to the formation of a stick-slip motion, which impairs its accuracy of radial size regulation. The reason is the presence of static and kinetic friction with nonlinear characteristic in the zone of small motions.Keywords
Full Text:
PDFReferences
1. Push, V.E. (1961). Malye peremeshhenija v stankah [Small movements in machines]. Moskva: Mashgiz [in Russian].
2. Reshetov, D.N. (1972). Detali i mehanizmy metallorezhushhih stankov [Details and mechanisms of machine tools]. Vol.2. Moskva: Mashinostroenie [in Russian].
3. Bushuev V.V. (1992). Osnovy konstruirovanija stankov [Machine tool design basics] . Moskva: Stankin [in Russian].
4. Pidhaiets'kyj, M.M., Chernovol, M.I. & Scherbyna, K.K. (2012). Adaptyvne keruvannia systemamy rehuliuvannia radial'noho rozmiru almazno-abrazyvnoho instrumentu [Adaptive steering of systems of regulation of the radial size of the diamond and abrasive tool]. Zahal'noderzhavnyj mizhvidomchyj naukovo-tekhnichnyj zbirnyk Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia sil's'kohospodars'kykh mashyn – National Interagency Scientific and Technical Collection of Works. Design, Production and Exploitation of Agricultural Machines,Vol. 42, I, 202 -207 [in Ukrainian].
5. Pidhaiets'kyj, M. M. & Scherbyna, K. K. (2014). Dynamichnyj analiz tradytsijnykh system rehuliuvannia radial'noho rozmiru v protsesi khoninhuvannia otvoriv [The dynamic analysis of traditional schemes of systems of regulation of the radial size in the course of a honing of openings]. Visnyk Khmel'nyts'koho natsional'noho universytetu : Tekhnichni nauky – Herald of Khmelnytskyi National University, №3 (213), 134-138. (RINTs, IndexCopernicus, Google Scholar, Polish Scholarly Bibliography [in Ukrainian].
6. Petrakov Ju.V., Drachev O.I. (2008). Teorija avtomaticheskogo upravlenija tehnologicheskimi sistemami [Theory of automatic control of technological systems]. Moskva: Mashinostroenie [in Russian].
7. Popov, E.P. (1956). Avtomaticheskoe regulirovanie [Automatic regulation]. Moskva: Gos. izd. Tehniko-teoreticheskoe lit. [in Russian].
GOST Style Citations
- Пуш В.Е. Малые перемещения в станках. Москва: Машгиз, 1961. 124 с.
- Решетов Д.Н. Детали и механизмы металлорежущих станков. Т.2. Москва: Машиностроение, 1972. 520 с.
- Бушуев В.В. Основы конструирования станков . Москва: Станкин, 1992. 520 с.
- Підгаєцький М.М., Черновол М.І., Щербина К.К. Адаптивне керування системами регулювання радіального розміру алмазно-абразивного інструменту. Загальнодержавний міжвідомчий науково-технічний збірник Конструювання, виробництво та експлуатація сільськогосподарських машин. Кіровоград: КНТУ. 2012. Вип. 42, ч. І. С. 202 -207.
- Підгаєцький М. М., Щербина К. К. Динамічний аналіз традиційних систем регулювання радіального розміру в процесі хонінгування отворів. Вісник Хмельницького національного університету : Технічні науки. Хмельницьки: ХНУ. 2014. №3 (213). С.134-138. (РІНЦ, IndexCopernicus, Google Scholar, Polish Scholarly Bibliography
- Петраков Ю.В., Драчев О.И. Теория автоматического управления технологическими системами. Москва: Машиностроение. 2008. 336 с.
- Попов Е.П. Автоматическое регулирование. Москва: Гос. изд. Технико-теоретическое лит., 1956. 256 с.