DOI: https://doi.org/10.32515/2414-3820.2021.51.46-53
Experimental Research of the Working Process of the Pneumatic Conveyor of the Combed Heap
About the Authors
Viktor Holovlov, Design Engineer, Dmytro Motornyi Tavria State Agrotechnological University, Melitopol, Ukaine, e–mail: viktor.holovlov@tsatu.edu.ua, ORCID ID: 0000-0001-5494-9690
Oleksandr Lezenkin, Professor, Doctor in Technics (Doctor of Technics Sciences), Dmytro Motornyi Tavria State Agrotechnological University, Melitopol, Ukaine, e–mail: lan2810@ukr.net, ORCID ID: 0000-0002-1332-1319
Abstract
The article presents the advantages of harvesting grain ears by the method of combing at the root use stripper harvesting module technology with subsequent processing in comparison with combining. Harvesting with this technology is performed by a trailed harvesting machine with stripper working bodies. The implementation of this technology is constrained by namely the lack of scientific substantiation of the operating modes of the pneumatic conveyor of the combed heap. In this regard, there is a problem of researching the pneumatic conveyor, for its solution a method of experimental research was developed, which will determine the optimal parameters and performance of the pneumatic conveyor combed heap.The results of experimental researches of technological process of the pneumotransporter for transportation of the combed heap of grain in the trailer - the cart, namely range of flight of the combed heap depending on frequency of rotation dampers.
The parameters of the factors and the geometric dimensions of the experimental setup were determined by computer simulation in SolidWorks. During the simulation, a full-fledged computer model was developed in real size, where the parameters were obtained by changing the speed of the impeller and changing the geometry of the loading window and the pneumatic line. Using the results of theoretical research, modeling and analysis of literature sources, the limits of the values of the factors were determined, which are given in the table. To conduct experimental research, an experimental setup was made, which allowed to vary the values of variable factors, and thus obtain a variety of data on the range of the combed pile of wheat depending on the values of variable factors.
It is established that it is most expedient to use a noncomposite three - level Box - Benkin plan for three factors, which makes it possible to obtain a mathematical model according to the conducted experiments. The mathematical model is obtained, which in the future will make it possible to establish rational parameters and modes of operation of the compressed heap pneumatic conveyor. Checking the significance of the coefficients. The significance of the regression coefficients indicated that all the coefficients are significant. Checking the adequacy of the model showed that the model is adequate.
Keywords
stripper harvesting, combed heap, pneumatic conveyor, technique, experiment, research, factors, experimental research
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References
1. Shabanov, P.A. (1988). Mekhaniko-tekhnologicheskie osnovy obmolota zernovykh kultur na kornyu [Mechanical and technological fundamentals of threshing grain crops on the root]. Doctor’s thesis. Melitopol [in Russian].
2. Lezhenkin, А.N. (2008). Metodologiya formirovaniya energo– i resursosberegayushhej tekhnologii uborki zernovykh kultur v usloviyakh fermerskikh khozyajstv (na primere Ukrainy) [Methodology for the formation of energy- and resource-saving technologies for harvesting grain crops in the conditions of farms (on the example of Ukraine)]. Extended abstract of Doctor’s thesis. Moscow [in Russian].
3. Lezhenkin, А. (2004). Mashina s ochesyvayushhim ustrojstvom [Stripper machine]. Selskii mekhanizator, no. 4, pp. 27. [in Russian].
4. Pat. 98161 Ukraine, MPK A01D41/08. Prychipna zbyral'na mashyna [Trailed harvester]. No. u 2014 08537; stated. July 28, 2014; has been published April 27, 2015, Bul. No. 23. [in Ukrainian].
5. Golubev, I.K. (1989). Obosnovanie osnovnykh parametrov i rezhimov raboty dvukhbarabannogo ustrojstva dlya ochesa risa na kornyu [Substantiation of the main parameters and operating modes of a two-drum device for harvesting by stripping the rice]. PhD thesis. Moscow [in Russian].
6. Kalinushkin, M. P. (1962). Ventilyatornye ustanovki [Fan units]. Moscow: Vysshaya shkola [in Russian].
7. Spravochnik konstruktora sel`skokhozyajstvennykh mashyn [Reference for agricultural machinery mechanician]. Ed. M. I. Kletskin. Moscow: Mashinostroenie, Vol. 2 (2nd ed.), 1967. 830 p. [In Russian].
8. Proektuvannja sil's'kogospodars'kyh mashyn. Navchal'nyj posibnyk Bendery I.M. [Design of agricultural machinery. Tutorial]. Ed. I.M. Bendery. Kamianets-Podilskyi, 2010. 640 p. [in Ukrainian].
9. Melnikov, S.V., Aleshkin, V.R. & Roshchin, P.M. (1980). Planirovanie eksperimenta v issledovaniyakh sel`skokhozyajstvennykh proczessov [Experiment planning in agricultural process research]. Leningrad: Kolos [in Russian].
10. Barabashchuk, V. I., Kredentser, B. P. & Miroshnichenko, V. I. (1984). Planirovanie eksperimenta v tekhnike [Planning an experiment in technics]. Kyiv: Tehnika [in Russian].
11. Spiridonov, A.A. (1981). Planirovanie eksperimenta pri issledovanii tekhnologicheskikh proczessov [Planning an experiment in the research of technological processes]. Moscow: Mashinostroenie [in Russian].
12. Box G. E. P., Behnken D. W. (1960). Home new. The level for the study ob quantitative variables. Technometrics, Vol. 2, 4, 127-132.
13. Holovlov, V.A., Lezhenkin, O.M. (2020). Metodika provedennya eksperimentu robochogo proczesu pnevmotransporteru obchi`sanogo vorokhu [Method of conducting the experiment of the working process of the pneumatic conveyor of the combed heap]. Praci Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu – Proceedings of the Tavria State agrotechnological university, Vol.20, 3, 74-79. [in Ukrainian].
14. Holovlov, V.A., Lezhenkin, O.M., Mikhailenko, O.Y. & Rubtsov, M.O. (2019). Matematichna model` rukhu chastochki obchisanogo vorokhu zernovikh u povitryanomu potoczi [Mathematical model of the movement of the combed grain heap after stripper harvesting module in the air flow]. Praci Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu – Proceedings of the Tavria State agrotechnological university, Vol.19, 3, 14-21. DOI: 10.31388/2078-0877-19-3-14-21 [in Ukrainian].
15. Holovlov, V.A., Lezhenkin, O.M., Vershkov, O.O. & Rubtsov, M.O. (2019). Metodyka analitychnogo vyznachennja shvydkosti ruhu chastochky obchisanogo vorohu [Mathematical model of the movement of the combed grain heap after stripper harvesting module in the air flow]. Praci Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu – Proceedings of the Tavria State agrotechnological university, Vol.19, 3, 22-28. DOI: 10.31388/2078-0877-19-3-22-28 [in Ukrainian].
Citations
- Шабанов П.А. Механико-технологические основы обмолота зерновых культур на корню: дис…. д-ра. техн. наук / П.А. Шабанов. Мелитополь. 1988. 336 с.
- Леженкин А.Н. Методология формирования энерго– и ресурсосберегающей технологии уборки зерновых культур в условиях фермерских хозяйств (на примере Украины): автореф. дис… д-ра. техн. наук : 05.20.01. Москва, 2008. 35 с.
- Леженкин А. Машина с очесывающим устройством. Сел. механизатор. 2004. № 12. С. 2.
- Причіпна збиральна машина: пат. 98161 Україна: МПК A01D41/08 (2006. 01). № u 2014 08537; заявл. 28.07.2014; опубл. 27.04.015. Бюл. № 8.
- Голубев И.К. Обоснование основных параметров и режимов работы двухбарабанного устройства для очеса риса на корню: дис… канд. техн. наук / И.К. Голубев. Москва, 1989. 201 с.
- Калинушкин М. П. Вентиляторные установки. М.: Высшая школа, 1962, 294 с.
- Справочник конструктора сельскохозяйственных машин: в 4-х т. ; ред. М. И. Клецкин. Т. 2. 2-е изд., перераб. и доп. М. : Машиностроение, 1967. 830 с.
- Проектування сільськогосподарських машин: навч. посіб. ; за ред. І.М. Бендери. Кам'янець-Подільський, 2010. 640 с.
- Мельников С. В., Алешкин В. Р., Рощин П. М. Планирование эксперимента в исследованиях сельскохозяйственных процессов . Л.: Колос, 1980. 165 с.
- Барабащук В. И., Креденцер Б. П., Мирошниченко В. И. Планирование эксперимента в технике ; под ред. Б. П Креденцер. К.: Техніка, 1984. 200 с.
- Спиридонов А.А. Планирование эксперимента при исследовании технологических процессов. М.: Машиностроение, 1981. 60 с.
- Box G. E. P., Behnken D. W. Home New. Тhe Level for the Study ob Quantitative Variables . Technometrics. 1960. V. 2. №4. P. 127-132.
- Головльов В.А., Леженкін О.М. Методика проведення експерименту робочого процесу пневмотранспортеру обчісаного вороху . Праці Таврійського державного агротехнологічного університету. Мелітополь: ТДАТУ. 2020. Вип.20., Т.3. С. 74-79.
- Математична модель руху часточки обчісаного вороху зернових у повітряному потоці / О.М. Леженкін, В.А. Головльов, О.Ю. Михайленко, М.О. Рубцов . Праці Таврійського державного агротехнологічного університету. Мелітополь: ТДАТУ. 2019. Вип.19., Т.3. С. 14-21. DOI: 10.31388/2078-0877-19-3-14-21
- Головльов В.А., Леженкін О.М. Методика аналітичного визначення швидкості руху часточки обчісаного вороху . Праці Таврійського державного агротехнологічного університету. Мелітополь: ТДАТУ. 2019. Вип.19., Т.3. С. 22-28. DOI: 10.31388/2078-0877-19-3-22-28
Copyright (c) 2021 Viktor Holovlov, Oleksandr Lezenkin
Experimental Research of the Working Process of the Pneumatic Conveyor of the Combed Heap
About the Authors
Viktor Holovlov, Design Engineer, Dmytro Motornyi Tavria State Agrotechnological University, Melitopol, Ukaine, e–mail: viktor.holovlov@tsatu.edu.ua, ORCID ID: 0000-0001-5494-9690
Oleksandr Lezenkin, Professor, Doctor in Technics (Doctor of Technics Sciences), Dmytro Motornyi Tavria State Agrotechnological University, Melitopol, Ukaine, e–mail: lan2810@ukr.net, ORCID ID: 0000-0002-1332-1319
Abstract
The article presents the advantages of harvesting grain ears by the method of combing at the root use stripper harvesting module technology with subsequent processing in comparison with combining. Harvesting with this technology is performed by a trailed harvesting machine with stripper working bodies. The implementation of this technology is constrained by namely the lack of scientific substantiation of the operating modes of the pneumatic conveyor of the combed heap. In this regard, there is a problem of researching the pneumatic conveyor, for its solution a method of experimental research was developed, which will determine the optimal parameters and performance of the pneumatic conveyor combed heap.The results of experimental researches of technological process of the pneumotransporter for transportation of the combed heap of grain in the trailer - the cart, namely range of flight of the combed heap depending on frequency of rotation dampers. The parameters of the factors and the geometric dimensions of the experimental setup were determined by computer simulation in SolidWorks. During the simulation, a full-fledged computer model was developed in real size, where the parameters were obtained by changing the speed of the impeller and changing the geometry of the loading window and the pneumatic line. Using the results of theoretical research, modeling and analysis of literature sources, the limits of the values of the factors were determined, which are given in the table. To conduct experimental research, an experimental setup was made, which allowed to vary the values of variable factors, and thus obtain a variety of data on the range of the combed pile of wheat depending on the values of variable factors. It is established that it is most expedient to use a noncomposite three - level Box - Benkin plan for three factors, which makes it possible to obtain a mathematical model according to the conducted experiments. The mathematical model is obtained, which in the future will make it possible to establish rational parameters and modes of operation of the compressed heap pneumatic conveyor. Checking the significance of the coefficients. The significance of the regression coefficients indicated that all the coefficients are significant. Checking the adequacy of the model showed that the model is adequate.Keywords
Full Text:
PDFReferences
1. Shabanov, P.A. (1988). Mekhaniko-tekhnologicheskie osnovy obmolota zernovykh kultur na kornyu [Mechanical and technological fundamentals of threshing grain crops on the root]. Doctor’s thesis. Melitopol [in Russian].
2. Lezhenkin, А.N. (2008). Metodologiya formirovaniya energo– i resursosberegayushhej tekhnologii uborki zernovykh kultur v usloviyakh fermerskikh khozyajstv (na primere Ukrainy) [Methodology for the formation of energy- and resource-saving technologies for harvesting grain crops in the conditions of farms (on the example of Ukraine)]. Extended abstract of Doctor’s thesis. Moscow [in Russian].
3. Lezhenkin, А. (2004). Mashina s ochesyvayushhim ustrojstvom [Stripper machine]. Selskii mekhanizator, no. 4, pp. 27. [in Russian].
4. Pat. 98161 Ukraine, MPK A01D41/08. Prychipna zbyral'na mashyna [Trailed harvester]. No. u 2014 08537; stated. July 28, 2014; has been published April 27, 2015, Bul. No. 23. [in Ukrainian].
5. Golubev, I.K. (1989). Obosnovanie osnovnykh parametrov i rezhimov raboty dvukhbarabannogo ustrojstva dlya ochesa risa na kornyu [Substantiation of the main parameters and operating modes of a two-drum device for harvesting by stripping the rice]. PhD thesis. Moscow [in Russian].
6. Kalinushkin, M. P. (1962). Ventilyatornye ustanovki [Fan units]. Moscow: Vysshaya shkola [in Russian].
7. Spravochnik konstruktora sel`skokhozyajstvennykh mashyn [Reference for agricultural machinery mechanician]. Ed. M. I. Kletskin. Moscow: Mashinostroenie, Vol. 2 (2nd ed.), 1967. 830 p. [In Russian].
8. Proektuvannja sil's'kogospodars'kyh mashyn. Navchal'nyj posibnyk Bendery I.M. [Design of agricultural machinery. Tutorial]. Ed. I.M. Bendery. Kamianets-Podilskyi, 2010. 640 p. [in Ukrainian].
9. Melnikov, S.V., Aleshkin, V.R. & Roshchin, P.M. (1980). Planirovanie eksperimenta v issledovaniyakh sel`skokhozyajstvennykh proczessov [Experiment planning in agricultural process research]. Leningrad: Kolos [in Russian].
10. Barabashchuk, V. I., Kredentser, B. P. & Miroshnichenko, V. I. (1984). Planirovanie eksperimenta v tekhnike [Planning an experiment in technics]. Kyiv: Tehnika [in Russian].
11. Spiridonov, A.A. (1981). Planirovanie eksperimenta pri issledovanii tekhnologicheskikh proczessov [Planning an experiment in the research of technological processes]. Moscow: Mashinostroenie [in Russian].
12. Box G. E. P., Behnken D. W. (1960). Home new. The level for the study ob quantitative variables. Technometrics, Vol. 2, 4, 127-132.
13. Holovlov, V.A., Lezhenkin, O.M. (2020). Metodika provedennya eksperimentu robochogo proczesu pnevmotransporteru obchi`sanogo vorokhu [Method of conducting the experiment of the working process of the pneumatic conveyor of the combed heap]. Praci Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu – Proceedings of the Tavria State agrotechnological university, Vol.20, 3, 74-79. [in Ukrainian].
14. Holovlov, V.A., Lezhenkin, O.M., Mikhailenko, O.Y. & Rubtsov, M.O. (2019). Matematichna model` rukhu chastochki obchisanogo vorokhu zernovikh u povitryanomu potoczi [Mathematical model of the movement of the combed grain heap after stripper harvesting module in the air flow]. Praci Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu – Proceedings of the Tavria State agrotechnological university, Vol.19, 3, 14-21. DOI: 10.31388/2078-0877-19-3-14-21 [in Ukrainian].
15. Holovlov, V.A., Lezhenkin, O.M., Vershkov, O.O. & Rubtsov, M.O. (2019). Metodyka analitychnogo vyznachennja shvydkosti ruhu chastochky obchisanogo vorohu [Mathematical model of the movement of the combed grain heap after stripper harvesting module in the air flow]. Praci Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu – Proceedings of the Tavria State agrotechnological university, Vol.19, 3, 22-28. DOI: 10.31388/2078-0877-19-3-22-28 [in Ukrainian].
Citations
- Шабанов П.А. Механико-технологические основы обмолота зерновых культур на корню: дис…. д-ра. техн. наук / П.А. Шабанов. Мелитополь. 1988. 336 с.
- Леженкин А.Н. Методология формирования энерго– и ресурсосберегающей технологии уборки зерновых культур в условиях фермерских хозяйств (на примере Украины): автореф. дис… д-ра. техн. наук : 05.20.01. Москва, 2008. 35 с.
- Леженкин А. Машина с очесывающим устройством. Сел. механизатор. 2004. № 12. С. 2.
- Причіпна збиральна машина: пат. 98161 Україна: МПК A01D41/08 (2006. 01). № u 2014 08537; заявл. 28.07.2014; опубл. 27.04.015. Бюл. № 8.
- Голубев И.К. Обоснование основных параметров и режимов работы двухбарабанного устройства для очеса риса на корню: дис… канд. техн. наук / И.К. Голубев. Москва, 1989. 201 с.
- Калинушкин М. П. Вентиляторные установки. М.: Высшая школа, 1962, 294 с.
- Справочник конструктора сельскохозяйственных машин: в 4-х т. ; ред. М. И. Клецкин. Т. 2. 2-е изд., перераб. и доп. М. : Машиностроение, 1967. 830 с.
- Проектування сільськогосподарських машин: навч. посіб. ; за ред. І.М. Бендери. Кам'янець-Подільський, 2010. 640 с.
- Мельников С. В., Алешкин В. Р., Рощин П. М. Планирование эксперимента в исследованиях сельскохозяйственных процессов . Л.: Колос, 1980. 165 с.
- Барабащук В. И., Креденцер Б. П., Мирошниченко В. И. Планирование эксперимента в технике ; под ред. Б. П Креденцер. К.: Техніка, 1984. 200 с.
- Спиридонов А.А. Планирование эксперимента при исследовании технологических процессов. М.: Машиностроение, 1981. 60 с.
- Box G. E. P., Behnken D. W. Home New. Тhe Level for the Study ob Quantitative Variables . Technometrics. 1960. V. 2. №4. P. 127-132.
- Головльов В.А., Леженкін О.М. Методика проведення експерименту робочого процесу пневмотранспортеру обчісаного вороху . Праці Таврійського державного агротехнологічного університету. Мелітополь: ТДАТУ. 2020. Вип.20., Т.3. С. 74-79.
- Математична модель руху часточки обчісаного вороху зернових у повітряному потоці / О.М. Леженкін, В.А. Головльов, О.Ю. Михайленко, М.О. Рубцов . Праці Таврійського державного агротехнологічного університету. Мелітополь: ТДАТУ. 2019. Вип.19., Т.3. С. 14-21. DOI: 10.31388/2078-0877-19-3-14-21
- Головльов В.А., Леженкін О.М. Методика аналітичного визначення швидкості руху часточки обчісаного вороху . Праці Таврійського державного агротехнологічного університету. Мелітополь: ТДАТУ. 2019. Вип.19., Т.3. С. 22-28. DOI: 10.31388/2078-0877-19-3-22-28