DOI: https://doi.org/10.32515/2414-3820.2021.51.169-174
Improve the Durability of a Turbocharger as a Result of Repair Work
About the Authors
Yuriy Kuleshkov, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0001-6492-6919
Mikhail Chernovol, Professor, Academician of the NAAS of Ukraine, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technikal University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0003-3048-6833
Mikhail Krasota, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: krasotamv@ukr.net, ORCID ID: 0000-0001-6879-7624
Timofey Rudenko, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0001-8791-3264
Yevhenii Solovykh, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0002-6561-0964
Ruslan Osin, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0002-8927-5363
Abstract
A turbocharger is a unit of modern internal combustion engines designed to boost it. Since a drive of the turbocharger is most often carried out from the energy of the exhaust gases, the conditions of its operation can not be called favorable: the temperature of the exhaust gases sometimes reaches 7000C, high chemical activity of the exhaust gases, high speed of rotation of the turbine. The consequence of difficult operating conditions is the wear of its elements. One of the main causes of wear of the active elements of the turbocharger is abrasive wear.
Various methods of restoration and strengthening can be used to restore machine parts. However, not all methods can provide the necessary resource for the restoration and strengthening of parts working in abrasive and corrosive environments. One of the modern directions of increasing the wear resistance and other properties of reducing coatings is the use of composite materials. This article presents the results of research on the development of a new method for restoring and strengthening parts with composite materials based on the use of chemical vapor deposition of metals CVD - method (Chemicikal Vapor Deposition) by decomposition of organometallic compounds. It is shown that the developed composite material obtained by the CVD-method of decomposition of organometallic compounds provides an increase in wear resistance of at least 2.0...2.2 times in comparison with new parts composite material. Vapor-phase deposition of metals, Chemicikal Vapor Deposition-method, decomposition of organometallic compounds.
Keywords
composite material, vapor phase deposition of metals, Chemicikal Vapor Deposition method - decomposition of organometallic compounds
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References
1. Hrushhov, M.M., & Babichev, M.A. (1970). Abrazivnoe iznashivanie [Abrasive wear]. Moskow: Nauka [in Russian].
2. Erohin, M.N. & Chupjatov, N.N. (2013). Primenenie himicheskogo paraofaznogo osazhdenija dlja povyshenija iznosostojkosti precizionnyh detalej gidravlicheskih sistem mashin i oborudovanija v zhivotnovodstve [The use of chemical vapor deposition to increase the wear resistance of precision parts of hydraulic systems of machinery and equipment in animal husbandry]. Vestnik VNIIM – Bulletin VNIIM. 2013. №4(12). S. 61- 64. [in Russian].
3. Kozyreva, L.V. (2009). Poluchenie metallicheskih nanorazmernyh pokrytij na voloknistyh materialah [Obtaining metallic nanoscale coatings on fibrous]. Nanotechnology - manufacturing – 2008. Proceedings of the International Scientific and Practical Conference. Moskva: Koncern «Nanoindustrija». 2009. S. 158 – 161. [in Russian].
4. Kozyreva, L.V.(2010). Resursosberegajushhie nanotehnologii na predprijatijah tehnicheskogo servisa [Resource-saving nanotechnology at technical service enterprises] . Tver': TGTU [in Russian].
5. Kozyreva, L.V. (2008). Primenenie CVD-metoda metalloorganicheskih soedinenij v tehnologijah izgotovlenija i vosstanovlenija detalej podemno - transportirujushhih mashin. [Application of CVD-method of organometallic compounds in technologies of manufacturing and restoration of parts of lifting and transporting machines]. Vestnik FGOU VPO MGAU – Bulletin FSEI HPE MSAU, 1, 104 -108 [in Russian].
Citations
- Хрущов М.М., Бабичев М.А. Абразивное изнашивание. М.: Наука, 1970. 252 с.
- Ерохин М.Н., Чупятов Н.Н. Применение химического парофазного осаждения для повышения износостойкости прецизионных деталей гидравлических систем машин и оборудования в животноводстве. Вестник ВНИИМ. 2013. №4(12). С. 61- 64.
- Козырева, Л.В. Получение металлических наноразмерных покрытий на волокнистых материалах. Нанотехнологии – производству - 2008: Труды Междунар. научн.-практ. конф. Москва: Концерн «Наноиндустрия». 2009. С. 158 – 161.
- Козырева, Л.В. Ресурсосберегающие нанотехнологии на предприятиях технического сервиса: монография . Тверь: ТГТУ, 2010. 188 с.
- Козырева Л.В. Применение CVD-метода металлоорганических соединений в технологиях изготовления и восстановления деталей подъемно - транспортирующих машин. Вестник ФГОУ ВПО МГАУ . 2008. № 1. С. 104 -108.
Copyright (c) 2021 Yuriy Kuleshkov, Mikhail Chernovol, Timofey Rudenko, Mikhail Krasota, Yevhenii Solovykh, Ruslan Osin
Improve the Durability of a Turbocharger as a Result of Repair Work
About the Authors
Yuriy Kuleshkov, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0001-6492-6919
Mikhail Chernovol, Professor, Academician of the NAAS of Ukraine, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technikal University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0003-3048-6833
Mikhail Krasota, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: krasotamv@ukr.net, ORCID ID: 0000-0001-6879-7624
Timofey Rudenko, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0001-8791-3264
Yevhenii Solovykh, Professor, Doctor in Technics (Doctor of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0002-6561-0964
Ruslan Osin, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0002-8927-5363
Abstract
A turbocharger is a unit of modern internal combustion engines designed to boost it. Since a drive of the turbocharger is most often carried out from the energy of the exhaust gases, the conditions of its operation can not be called favorable: the temperature of the exhaust gases sometimes reaches 7000C, high chemical activity of the exhaust gases, high speed of rotation of the turbine. The consequence of difficult operating conditions is the wear of its elements. One of the main causes of wear of the active elements of the turbocharger is abrasive wear. Various methods of restoration and strengthening can be used to restore machine parts. However, not all methods can provide the necessary resource for the restoration and strengthening of parts working in abrasive and corrosive environments. One of the modern directions of increasing the wear resistance and other properties of reducing coatings is the use of composite materials. This article presents the results of research on the development of a new method for restoring and strengthening parts with composite materials based on the use of chemical vapor deposition of metals CVD - method (Chemicikal Vapor Deposition) by decomposition of organometallic compounds. It is shown that the developed composite material obtained by the CVD-method of decomposition of organometallic compounds provides an increase in wear resistance of at least 2.0...2.2 times in comparison with new parts composite material. Vapor-phase deposition of metals, Chemicikal Vapor Deposition-method, decomposition of organometallic compounds.Keywords
Full Text:
PDFReferences
1. Hrushhov, M.M., & Babichev, M.A. (1970). Abrazivnoe iznashivanie [Abrasive wear]. Moskow: Nauka [in Russian].
2. Erohin, M.N. & Chupjatov, N.N. (2013). Primenenie himicheskogo paraofaznogo osazhdenija dlja povyshenija iznosostojkosti precizionnyh detalej gidravlicheskih sistem mashin i oborudovanija v zhivotnovodstve [The use of chemical vapor deposition to increase the wear resistance of precision parts of hydraulic systems of machinery and equipment in animal husbandry]. Vestnik VNIIM – Bulletin VNIIM. 2013. №4(12). S. 61- 64. [in Russian].
3. Kozyreva, L.V. (2009). Poluchenie metallicheskih nanorazmernyh pokrytij na voloknistyh materialah [Obtaining metallic nanoscale coatings on fibrous]. Nanotechnology - manufacturing – 2008. Proceedings of the International Scientific and Practical Conference. Moskva: Koncern «Nanoindustrija». 2009. S. 158 – 161. [in Russian].
4. Kozyreva, L.V.(2010). Resursosberegajushhie nanotehnologii na predprijatijah tehnicheskogo servisa [Resource-saving nanotechnology at technical service enterprises] . Tver': TGTU [in Russian].
5. Kozyreva, L.V. (2008). Primenenie CVD-metoda metalloorganicheskih soedinenij v tehnologijah izgotovlenija i vosstanovlenija detalej podemno - transportirujushhih mashin. [Application of CVD-method of organometallic compounds in technologies of manufacturing and restoration of parts of lifting and transporting machines]. Vestnik FGOU VPO MGAU – Bulletin FSEI HPE MSAU, 1, 104 -108 [in Russian].
Citations
- Хрущов М.М., Бабичев М.А. Абразивное изнашивание. М.: Наука, 1970. 252 с.
- Ерохин М.Н., Чупятов Н.Н. Применение химического парофазного осаждения для повышения износостойкости прецизионных деталей гидравлических систем машин и оборудования в животноводстве. Вестник ВНИИМ. 2013. №4(12). С. 61- 64.
- Козырева, Л.В. Получение металлических наноразмерных покрытий на волокнистых материалах. Нанотехнологии – производству - 2008: Труды Междунар. научн.-практ. конф. Москва: Концерн «Наноиндустрия». 2009. С. 158 – 161.
- Козырева, Л.В. Ресурсосберегающие нанотехнологии на предприятиях технического сервиса: монография . Тверь: ТГТУ, 2010. 188 с.
- Козырева Л.В. Применение CVD-метода металлоорганических соединений в технологиях изготовления и восстановления деталей подъемно - транспортирующих машин. Вестник ФГОУ ВПО МГАУ . 2008. № 1. С. 104 -108.