DOI: https://doi.org/10.32515/2414-3820.2019.49.141-146
TExperimental Researches of Dependence of Stability of the Tool on Intensity of Cooling and Modes of Cutting
About the Authors
Alla Lisikh, PhD in Technics (Candidate of Technics Sciences), Pervomasky branch of the Mykolaiv university of shipbuilding of the name of admiral Маkarov, Pervomaysk, Ukraine
Bydyrov Vasiliy<, Senior coordinator, Pervomasky branch of the Mykolaiv university of shipbuilding of the name of admiral Маkarov, Pervomaysk, Ukraine
Abstract
It is presented in article experimental researches of the period of stability of variable many-sided plates of the cutting tool and power when drilling from intensity of cooling in a cutting zone. Such analysis is necessary for improvement of metal working of new structural materials and is of scientific and practical interest.
The purpose of work is experimental researches on necessary amount of cooling liquid for ensuring the maximum stability of the tool that will allow to reduce expenses on the tool and will reduce prime cost of the manufactured products.
The research concerning determination of necessary amount of cooling liquid for ensuring the maximum stability of the tool and also reduction power expenses is conducted. The experiment was conducted on the machine the processed center SPACE TURN LB 3000EX of Oruma to which the hydrometer in the system of supply of cooling liquid and a stop watch for fixation of time of measurement was built in. As the cutting tool it was used drills with replaceable plates of the following diameters of Ø20, Ø24, Ø28 of SEKO. As cooling liquid Akvol cooling liquid which similar to foreign brands was used. It is carried out to 10 single measurements of a consumption of cooling liquid and the period of stability and also capacities behind each of the modes it is sharp and calculation of average value is carried out.
Results of a research are given in a type of graphic dependences that is confirmed by work conclusions. The analysis of the received results is made.
Experimental researches are conducted showed that thanks to supply lubricant cooling liquid in a zone of cutting the coefficient of friction decreases and temperature in a cutting zone at the expense of what decreases the stability period to the tool increases. It is also established that at increase in giving of the tool and speed of cutting the period of stability decreases and increases power expenses. Practical application of these experimental researches will allow to reduce expenses on the tool and to reduce prime cost of the manufactured products.
Keywords
stability period, giving of the tool, number turns, diameter, material of variable plates, lubricant cooling liquid
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References
1. Didyk, R., Zil, V. & Patsera, S. (2013). Rozrakhunkovi operatsii rezhimiv mekhanichnoi obrobky materialiv: tochinnia, sverdlinniia, zenkeruvannia, rozhortannia [Settlement operations of the modes of machining of materials: turning, to drilling, coredrillings, expansion]. Dnipropetrovsk: NHU [in Ukrainian].
2. Vihovskiy, H. (2006). Teoriia rizannia [Theory of cutting]. Zhytomyr: ZhtSU [in Ukrainian].
3. Hryhurko, I. (2014). Tekhnolohiia obrobky typovykh detalei ta skladannia mashin [Technology of processing of standard details and acceptance of machines]. Pervomaisk: PerSU [in Ukrainian].
4. Ostroverkh, Ye. (2019). Instrumentalne zabezpechennia tekhnolohichnykh protsesiv obrobliannia materialiv u mashinobuduvanni [Tool ensuring technological processing of materials in mechanical engineering]. Kharkiv: KhSU [in Ukrainian].
5. Kataloh rizhuchoho instrumentu [The catalog of the cutting tool]. (2019). www.secotools.com. Retrieved from http:// www.secotools.com [in Ukrainian].
6. Kataloh rizhuchoho instrumentu [The catalog of the cutting tool] (2015). www.widia.com. Retrieved from http:// www.widia.com [in Ukrainian].
7. Kataloh rizhuchoho instrumentu [The catalog of the cutting tool] (2019). www.taegutec.com. Retrieved from http:// www.taegutec.com [in Ukrainian].
8. Beziazuchnyi, V., Averianov, I. & Kordiukov, A. (2009) Raschet rezhimov rezaniia [Calculation of cutting conditions]. Rybinsk: RHATA [in Russian].
9. Khydobin, L., Babichev, A. & Buiyshev, Ye. (2006) Smazochno-okhlazhdaiushchie sredstva I ikh primenenie pri obrabotke rezaniem [Lubricating and cooling technological means and their application during cutting processing]. Moscow: Mashinostroenie [in Russian].
10. Danilenko, B. & Zubkov, N. (2005). Vybor rezhimov rezaniia [Choice of cutting modes]. Moscow: MHTU [in Russian].
GOST Style Citations
- Дідик Р.П., Зіль В.В., Пацера С.Т. Розрахункові операції режимів механічної обробки матеріалів: точіння, свердління, зенкерування, розгортання: навч. посіб.. Дніпропетровськ: НГУ, 2013. 196 с.
- Виговський Г.М. Теорія різання: навч. посіб.. Житомир: ЖДТУ, 2006. 250 с.
- Григурко І.О. Технологія обробки типових деталей та складання машин: навч. посіб.. Первомайськ: ППІ НУК, 2014. 72 с.
- Островерх Є.В. Інструментальне забезпечення технологічних процесів обробляння матеріалів у машинобудуванні: навч. посіб.. Харьків: НТУ «ХПІ», 2019. 270 с.
- Каталог ріжучого інструменту 2019 URL: http:// www.secotools.com (дата звернення 12.09.2019)
- Каталог ріжучого інструменту 2015 URL: http:// www.widia.com (дата звернення 24.09.2019)
- Каталог ріжучого інструменту URL: http:// www.taegutec.com (дата звернення 18.09.2019)
- Безъязычный В.Ф., Аверьянов И.Н., Кордюков А.В. Расчет режимов резания: учеб. пособ.. Рыбинск: РГАТА, 2009, 183 с.
- Смазочно-охлаждающие технологические средства и их применение при обработке резанием: справочник / Л.В. Худобин, А.П. Бабичев, Е.М. Булышев и др. Москва: Машиностроение, 2006. 544 с.
- Даниленко Б.Д., Зубков Н.Н. Выбор режимов резания (свердление, зенкерование, развертывание): учеб. пособ.. Москва: МГТУ им. Н.Э. Баумана, 2007, 102 с.
Copyright (c) 2019 Alla Lisikh, Bydyrov Vasiliy
TExperimental Researches of Dependence of Stability of the Tool on Intensity of Cooling and Modes of Cutting
About the Authors
Alla Lisikh, PhD in Technics (Candidate of Technics Sciences), Pervomasky branch of the Mykolaiv university of shipbuilding of the name of admiral Маkarov, Pervomaysk, Ukraine
Bydyrov Vasiliy<, Senior coordinator, Pervomasky branch of the Mykolaiv university of shipbuilding of the name of admiral Маkarov, Pervomaysk, Ukraine
Abstract
It is presented in article experimental researches of the period of stability of variable many-sided plates of the cutting tool and power when drilling from intensity of cooling in a cutting zone. Such analysis is necessary for improvement of metal working of new structural materials and is of scientific and practical interest. The purpose of work is experimental researches on necessary amount of cooling liquid for ensuring the maximum stability of the tool that will allow to reduce expenses on the tool and will reduce prime cost of the manufactured products. The research concerning determination of necessary amount of cooling liquid for ensuring the maximum stability of the tool and also reduction power expenses is conducted. The experiment was conducted on the machine the processed center SPACE TURN LB 3000EX of Oruma to which the hydrometer in the system of supply of cooling liquid and a stop watch for fixation of time of measurement was built in. As the cutting tool it was used drills with replaceable plates of the following diameters of Ø20, Ø24, Ø28 of SEKO. As cooling liquid Akvol cooling liquid which similar to foreign brands was used. It is carried out to 10 single measurements of a consumption of cooling liquid and the period of stability and also capacities behind each of the modes it is sharp and calculation of average value is carried out. Results of a research are given in a type of graphic dependences that is confirmed by work conclusions. The analysis of the received results is made. Experimental researches are conducted showed that thanks to supply lubricant cooling liquid in a zone of cutting the coefficient of friction decreases and temperature in a cutting zone at the expense of what decreases the stability period to the tool increases. It is also established that at increase in giving of the tool and speed of cutting the period of stability decreases and increases power expenses. Practical application of these experimental researches will allow to reduce expenses on the tool and to reduce prime cost of the manufactured products.Keywords
Full Text:
PDFReferences
1. Didyk, R., Zil, V. & Patsera, S. (2013). Rozrakhunkovi operatsii rezhimiv mekhanichnoi obrobky materialiv: tochinnia, sverdlinniia, zenkeruvannia, rozhortannia [Settlement operations of the modes of machining of materials: turning, to drilling, coredrillings, expansion]. Dnipropetrovsk: NHU [in Ukrainian].
2. Vihovskiy, H. (2006). Teoriia rizannia [Theory of cutting]. Zhytomyr: ZhtSU [in Ukrainian].
3. Hryhurko, I. (2014). Tekhnolohiia obrobky typovykh detalei ta skladannia mashin [Technology of processing of standard details and acceptance of machines]. Pervomaisk: PerSU [in Ukrainian].
4. Ostroverkh, Ye. (2019). Instrumentalne zabezpechennia tekhnolohichnykh protsesiv obrobliannia materialiv u mashinobuduvanni [Tool ensuring technological processing of materials in mechanical engineering]. Kharkiv: KhSU [in Ukrainian].
5. Kataloh rizhuchoho instrumentu [The catalog of the cutting tool]. (2019). www.secotools.com. Retrieved from http:// www.secotools.com [in Ukrainian].
6. Kataloh rizhuchoho instrumentu [The catalog of the cutting tool] (2015). www.widia.com. Retrieved from http:// www.widia.com [in Ukrainian].
7. Kataloh rizhuchoho instrumentu [The catalog of the cutting tool] (2019). www.taegutec.com. Retrieved from http:// www.taegutec.com [in Ukrainian].
8. Beziazuchnyi, V., Averianov, I. & Kordiukov, A. (2009) Raschet rezhimov rezaniia [Calculation of cutting conditions]. Rybinsk: RHATA [in Russian].
9. Khydobin, L., Babichev, A. & Buiyshev, Ye. (2006) Smazochno-okhlazhdaiushchie sredstva I ikh primenenie pri obrabotke rezaniem [Lubricating and cooling technological means and their application during cutting processing]. Moscow: Mashinostroenie [in Russian].
10. Danilenko, B. & Zubkov, N. (2005). Vybor rezhimov rezaniia [Choice of cutting modes]. Moscow: MHTU [in Russian].
GOST Style Citations
- Дідик Р.П., Зіль В.В., Пацера С.Т. Розрахункові операції режимів механічної обробки матеріалів: точіння, свердління, зенкерування, розгортання: навч. посіб.. Дніпропетровськ: НГУ, 2013. 196 с.
- Виговський Г.М. Теорія різання: навч. посіб.. Житомир: ЖДТУ, 2006. 250 с.
- Григурко І.О. Технологія обробки типових деталей та складання машин: навч. посіб.. Первомайськ: ППІ НУК, 2014. 72 с.
- Островерх Є.В. Інструментальне забезпечення технологічних процесів обробляння матеріалів у машинобудуванні: навч. посіб.. Харьків: НТУ «ХПІ», 2019. 270 с.
- Каталог ріжучого інструменту 2019 URL: http:// www.secotools.com (дата звернення 12.09.2019)
- Каталог ріжучого інструменту 2015 URL: http:// www.widia.com (дата звернення 24.09.2019)
- Каталог ріжучого інструменту URL: http:// www.taegutec.com (дата звернення 18.09.2019)
- Безъязычный В.Ф., Аверьянов И.Н., Кордюков А.В. Расчет режимов резания: учеб. пособ.. Рыбинск: РГАТА, 2009, 183 с.
- Смазочно-охлаждающие технологические средства и их применение при обработке резанием: справочник / Л.В. Худобин, А.П. Бабичев, Е.М. Булышев и др. Москва: Машиностроение, 2006. 544 с.
- Даниленко Б.Д., Зубков Н.Н. Выбор режимов резания (свердление, зенкерование, развертывание): учеб. пособ.. Москва: МГТУ им. Н.Э. Баумана, 2007, 102 с.