DOI: https://doi.org/10.32515/2414-3820.2020.50.107-113
Study of a Two-section Mixer for the Preparation of Balanced Mixtures on Cattle Farms
About the Authors
Ruslan Kisilyov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: ruslan_vik@ukr.net, ORCID ID: 0000-0002-1502-0034
Vasil Khmelevsky, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Petro Luzan, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0002-1819-999X
Iryna Sysolina, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, ORCID ID: 0000-0002-8113-2173
Abstract
Improving of livestock industry efficiency significantly depends on quality of feed preparation, as they are in cost structure of products are 30-60% of costs. Advanced technologies that allow to fully realize genetic potential of animals, due to the lack of necessary technical support have not become widespread.
The experience of using intensive full-system technologies for livestock production shows that, along with reliable and balanced provision of farms with high quality feeds, traditional feeding systems are being improved, which are aimed at the development of economically efficient mechanized feed processing technologies and the preparation of full-range and balanced feed mixtures.
Existing designs of feed mixers for cattle do not fully meet the zootechnical requirements for the preparation of multicomponent balanced complete feed mixtures, have high energy costs and high specific material consumption.
Therefore, research aimed at developing working bodies for feed mixers, which will ensure the creation of a highly efficient feed base at low energy and material costs are of economic importance and is an urgent scientific task.
In the article on the basis of the conducted researches the basic constructive-technological scheme of the effective single-shaft two-section mixer for realization of process of preparation of balanced mixes for cattle executed in the form of the horizontally located cylindrical case with the combined mixer consisting of section of screw tapes and flat blades (left and right) direction of inclination, the working surface of which is located at an angle of 45… 500 to the axis of the shaft and is equipped with radial fingers.
The purpose of experimental research was to establish identification of developed mathematical models and adequacy of research results of proposed feed mixer and determine impact of basic parameters and modes of its operation on quality process. Аchieve this goal, mutual influence of simultaneous changes in speed of agitator shaft, width of flat blade angle of blade to axis of agitator shaft and duration of feed mixing on quality process: homogeneity of mixture and drive power of mixer shaft.
Theoretical studies of the process of preparation of a balanced complete ration mixture confirmed the advantage of the developed design of the combined two-section mixer and increased the quality index (homogeneity of the mixture) to 98%
Keywords
feed mixer, feed, animal husbandry, mixture homogeneity, feed mixture, zootechnical requirements
Full Text:
PDF
References
1. Kravchuk, V.I., Lutsenko, M.M. & Mechta, M.P. (2008). Prohresyvni tekhnolohii zahotivli, pryhotuvannia i rozdavannia kormiv [Progressive harvesting technologies, preparation and distribution of feed]. Kyev: Feniks [in Ukrainian].
2. Lazarevych, A.P. (2007). Odnotypovi kormosumishi dlia molochnoi khudoby [Preparation of feed mixtures by the combined blender]. Tvarynnytstvo Ukrainy – Bulletin of Agricultural Science, isse 4, 33-35 [in Ukrainian].
3. Adgidzi, D.A. Mu’azu, S.T. Olorunsogo & Shiawoya, E.L. (2006). Design considerations ofmixer-pelleting machine for processing animal feeds. 7th annual engineering conference, School of Engineering and Engineering Technology, FUT Minna. 28-30 June 2006. Retrieved from http://www.insikapub.com/Vol-01/No-03/IJBAS(1)(3).pdf [in English].
4. Khmel'ovs'kyj, V.S. (2017). Otsinka rivnomirnosti zmishuvannia kormiv. Zbirnyk tez dopovidej XII Mizhnarodnoi naukovo-praktychnoi konferentsii (pp. 77–78), Kyiv NUBIP Ukrainy. Retrieved from https://nubip.edu.ua/sites/default/files/_obuhovski_chitannya_2017.pdf#page=77 [in Ukrainian].
5. Revenko I., Revenko Ju. (2013). Kachestvo prigotovlenija i jeffektivnost' ispol'zovanija koncentrirovannyh i kombinirovannyh kormov. MOTROL. Lublin-Rzeszow. Vol. 3, pp. 356–361. Retrieved from http://agro.icm.edu.pl/agro/element/bwmeta1.element.agro-5bafa802-c1cc-4705-acd3-e3af4d984d88/c/356-361.pdf [in Russian].
6. Shevchenko, I.A., Pavlichenko, V. M., Lykhodid, V. V. & Zabudchenko, V. M. (2013). Analiz konstruktsij tekhnichnykh zasobiv dlia vyrobnytstva volohykh vysokozasvoiuvanykh kormiv. Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia sil's'kohospodars'kykh mashyn: zahal'noderzh. mizhvid. nauk.-tekhn. zb., Vol. 43, 179–185. Retrieved from http://dspace.kntu.kr.ua/jspui/handle/123456789/2701 [in Ukrainian].
7. Revenko, I.I., Brahinets', M.V. & Rebenko, V.I. (2009). Mashyny ta obladnannia dlia tvarynnytstva. Kondor. Kyiv. Retrieved from http://www.twirpx.com/file/2085032/ [in Ukrainian].
8. Shats'kyj, V.V., Mil'ko, D.A., Boltians'kyj, B.V.,. Kolomiiets', S.M. & Sementsov, V.I. (2013). Yakist' zmishuvannia komponentiv ratsionu – osnova pidvyschennia produktyvnosti tvaryn. Zbirnyk Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu, Vol. 1, isse. 3, 43–50. Retrieved from http://nauka.tsatu.edu.ua/e-journals-tdatu/pdf1t3/11SVVIAP.pdf [in Ukrainian].
9. Zavrazhnov, A.I. (1990). Mehanizacija prigotovlenija i hranenija kormov. Agropromizdat [in Russian].
10. Shackij, V.V. (2012). Matematicheskoe modelirovanie dinamichnosti plotnosti i kachestva kormovoj smesi dlja zhivotnyh. Naukovij vіsnik Tavrіjs'kogo derzhavnogo agrotehnologіchnogo unіversitetu: Melіtopol', Vol.2. isse.2, 3–19. Retrieved from http://www.irbis-nbuv.gov.ua/cgi-bin/irbis_nbuv /cgiirbis_64.exe?C21COM=2&I21DBN=UJRN&P21DBN=UJRN&IMAGE_FILE_DOWNLOAD=1&Image_file_name=PDF/Vkhdtusg_2014_144_32.pdf [in Russian].
11. Shabel'nyk, B.P. (2002). Teoriia ta rozrakhunok mashyn dlia tvarynnytstva. Kharkiv: KhDTUSH [in Ukrainian].
Citations
- Кравчук В.І., Луценко М.М., Мечта М.П. Прогресивні технології заготівлі, приготування і роздавання кормів. Киев: Фенікс, 2008. 104 с.
- Лазаревич А. П. Однотипові кормосуміші для молочної худоби. Тваринництво України. 2007. № 4. C. 33-35.
- Adgidzi, D, A. Mu’azu, S. T. Olorunsogo and E.L. Shiawoya (2006). Design considerations ofmixer-pelleting machine for processing animal feeds. 7th annual engineering conference, School of Engineering and Engineering Technology, FUT Minna. 28-30 June 2006. URL: http://www.insikapub.com/Vol-01/No-03/IJBAS(1)(3).pdf
- Хмельовський В.С. Оцінка рівномірності змішування кормів. Збірник тез доповідей XII Міжнародної науково-практичної конференції, Київ НУБІП України. 2017. С. 77–78. URL: https://nubip.edu.ua/sites/default/files/_obuhovski_chitannya_2017.pdf#page=77
- Ревенко И., Ревенко Ю. Качество приготовления и эффективность использования концентрированных и комбинированных кормов. MOTROL. Lublin-Rzeszow. 2013. Вип. 3. С. 356–361. URL: http://agro.icm.edu.pl/agro/element/bwmeta1.element.agro-5bafa802-c1cc-4705-acd3-e3af4d984d88/c/356-361.pdf
- Шевченко І.А., Павліченко В. М., Лиходід В. В., Забудченко В. М. Аналіз конструкцій технічних засобів для виробництва вологих високозасвоюваних кормів. Конструювання, виробництво та експлуатація сільськогосподарських машин: загальнодерж. міжвід. наук.-техн. зб., 2013. Вип. 43. С. 179–185. URL: http://dspace.kntu.kr.ua/jspui/handle/ 123456789/2701
- Ревенко І.І., Брагінець М.В., Ребенко В.І. Машини та обладнання для тваринництва. Кондор.Київ. 2009.730 с. URL: http://www.twirpx.com/file/2085032/
- Шацький В.В., Мілько Д.А., Болтянський Б.В.,. Коломієць С.М., Семенцов В.І. Якість змішування компонентів раціону – основа підвищення продуктивності тварин. Збірник Таврійського державного агротехнологічного університету. Мелітополь. 2013. Вип. 1. т. 3. С. 43–50. URL: http://nauka.tsatu.edu.ua/e-journals-tdatu/pdf1t3/11SVVIAP.pdf
- Завражнов А.И. Механизация приготовления и хранения кормов. Агропромиздат., 1990. 336 с.
- Шацкий В.В. Математическое моделирование динамичности плотности и качества кормовой смеси для животных. Науковий вісник Таврійського державного агротехнологічного університету: Мелітополь. 2012. Вип.2. Т.2. С. 3–19. URL: http://www.irbis-nbuv.gov.ua/cgi-bin/irbis_nbuv/cgiirbis_64.exe?C21COM=2&I21DBN=UJRN&P21DBN=UJRN&IMAGE_FILE_DOWNLOAD=1&Image_file_name=PDF/Vkhdtusg_2014_144_32.pdf
- Шабельник Б.П. Теорія та розрахунок машин для тваринництва. Монографія. Харків: ХДТУСГ, 2002, 216 с.
Copyright (c) 2020 Ruslan Kisilyov, Vasil Khmelevsky, Petro Luzan, Iryna Sysolina
Study of a Two-section Mixer for the Preparation of Balanced Mixtures on Cattle Farms
About the Authors
Ruslan Kisilyov, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, e-mail: ruslan_vik@ukr.net, ORCID ID: 0000-0002-1502-0034
Vasil Khmelevsky, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine
Petro Luzan, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, Ukraine, ORCID ID: 0000-0002-1819-999X
Iryna Sysolina, Associate Professor, PhD in Technics (Candidate of Technics Sciences), Central Ukrainian National Technical University, Kropyvnytskyi, ORCID ID: 0000-0002-8113-2173
Abstract
Improving of livestock industry efficiency significantly depends on quality of feed preparation, as they are in cost structure of products are 30-60% of costs. Advanced technologies that allow to fully realize genetic potential of animals, due to the lack of necessary technical support have not become widespread. The experience of using intensive full-system technologies for livestock production shows that, along with reliable and balanced provision of farms with high quality feeds, traditional feeding systems are being improved, which are aimed at the development of economically efficient mechanized feed processing technologies and the preparation of full-range and balanced feed mixtures. Existing designs of feed mixers for cattle do not fully meet the zootechnical requirements for the preparation of multicomponent balanced complete feed mixtures, have high energy costs and high specific material consumption. Therefore, research aimed at developing working bodies for feed mixers, which will ensure the creation of a highly efficient feed base at low energy and material costs are of economic importance and is an urgent scientific task. In the article on the basis of the conducted researches the basic constructive-technological scheme of the effective single-shaft two-section mixer for realization of process of preparation of balanced mixes for cattle executed in the form of the horizontally located cylindrical case with the combined mixer consisting of section of screw tapes and flat blades (left and right) direction of inclination, the working surface of which is located at an angle of 45… 500 to the axis of the shaft and is equipped with radial fingers. The purpose of experimental research was to establish identification of developed mathematical models and adequacy of research results of proposed feed mixer and determine impact of basic parameters and modes of its operation on quality process. Аchieve this goal, mutual influence of simultaneous changes in speed of agitator shaft, width of flat blade angle of blade to axis of agitator shaft and duration of feed mixing on quality process: homogeneity of mixture and drive power of mixer shaft. Theoretical studies of the process of preparation of a balanced complete ration mixture confirmed the advantage of the developed design of the combined two-section mixer and increased the quality index (homogeneity of the mixture) to 98%Keywords
Full Text:
PDFReferences
1. Kravchuk, V.I., Lutsenko, M.M. & Mechta, M.P. (2008). Prohresyvni tekhnolohii zahotivli, pryhotuvannia i rozdavannia kormiv [Progressive harvesting technologies, preparation and distribution of feed]. Kyev: Feniks [in Ukrainian].
2. Lazarevych, A.P. (2007). Odnotypovi kormosumishi dlia molochnoi khudoby [Preparation of feed mixtures by the combined blender]. Tvarynnytstvo Ukrainy – Bulletin of Agricultural Science, isse 4, 33-35 [in Ukrainian].
3. Adgidzi, D.A. Mu’azu, S.T. Olorunsogo & Shiawoya, E.L. (2006). Design considerations ofmixer-pelleting machine for processing animal feeds. 7th annual engineering conference, School of Engineering and Engineering Technology, FUT Minna. 28-30 June 2006. Retrieved from http://www.insikapub.com/Vol-01/No-03/IJBAS(1)(3).pdf [in English].
4. Khmel'ovs'kyj, V.S. (2017). Otsinka rivnomirnosti zmishuvannia kormiv. Zbirnyk tez dopovidej XII Mizhnarodnoi naukovo-praktychnoi konferentsii (pp. 77–78), Kyiv NUBIP Ukrainy. Retrieved from https://nubip.edu.ua/sites/default/files/_obuhovski_chitannya_2017.pdf#page=77 [in Ukrainian].
5. Revenko I., Revenko Ju. (2013). Kachestvo prigotovlenija i jeffektivnost' ispol'zovanija koncentrirovannyh i kombinirovannyh kormov. MOTROL. Lublin-Rzeszow. Vol. 3, pp. 356–361. Retrieved from http://agro.icm.edu.pl/agro/element/bwmeta1.element.agro-5bafa802-c1cc-4705-acd3-e3af4d984d88/c/356-361.pdf [in Russian].
6. Shevchenko, I.A., Pavlichenko, V. M., Lykhodid, V. V. & Zabudchenko, V. M. (2013). Analiz konstruktsij tekhnichnykh zasobiv dlia vyrobnytstva volohykh vysokozasvoiuvanykh kormiv. Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia sil's'kohospodars'kykh mashyn: zahal'noderzh. mizhvid. nauk.-tekhn. zb., Vol. 43, 179–185. Retrieved from http://dspace.kntu.kr.ua/jspui/handle/123456789/2701 [in Ukrainian].
7. Revenko, I.I., Brahinets', M.V. & Rebenko, V.I. (2009). Mashyny ta obladnannia dlia tvarynnytstva. Kondor. Kyiv. Retrieved from http://www.twirpx.com/file/2085032/ [in Ukrainian].
8. Shats'kyj, V.V., Mil'ko, D.A., Boltians'kyj, B.V.,. Kolomiiets', S.M. & Sementsov, V.I. (2013). Yakist' zmishuvannia komponentiv ratsionu – osnova pidvyschennia produktyvnosti tvaryn. Zbirnyk Tavrijs'koho derzhavnoho ahrotekhnolohichnoho universytetu, Vol. 1, isse. 3, 43–50. Retrieved from http://nauka.tsatu.edu.ua/e-journals-tdatu/pdf1t3/11SVVIAP.pdf [in Ukrainian].
9. Zavrazhnov, A.I. (1990). Mehanizacija prigotovlenija i hranenija kormov. Agropromizdat [in Russian].
10. Shackij, V.V. (2012). Matematicheskoe modelirovanie dinamichnosti plotnosti i kachestva kormovoj smesi dlja zhivotnyh. Naukovij vіsnik Tavrіjs'kogo derzhavnogo agrotehnologіchnogo unіversitetu: Melіtopol', Vol.2. isse.2, 3–19. Retrieved from http://www.irbis-nbuv.gov.ua/cgi-bin/irbis_nbuv /cgiirbis_64.exe?C21COM=2&I21DBN=UJRN&P21DBN=UJRN&IMAGE_FILE_DOWNLOAD=1&Image_file_name=PDF/Vkhdtusg_2014_144_32.pdf [in Russian].
11. Shabel'nyk, B.P. (2002). Teoriia ta rozrakhunok mashyn dlia tvarynnytstva. Kharkiv: KhDTUSH [in Ukrainian].
Citations
- Кравчук В.І., Луценко М.М., Мечта М.П. Прогресивні технології заготівлі, приготування і роздавання кормів. Киев: Фенікс, 2008. 104 с.
- Лазаревич А. П. Однотипові кормосуміші для молочної худоби. Тваринництво України. 2007. № 4. C. 33-35.
- Adgidzi, D, A. Mu’azu, S. T. Olorunsogo and E.L. Shiawoya (2006). Design considerations ofmixer-pelleting machine for processing animal feeds. 7th annual engineering conference, School of Engineering and Engineering Technology, FUT Minna. 28-30 June 2006. URL: http://www.insikapub.com/Vol-01/No-03/IJBAS(1)(3).pdf
- Хмельовський В.С. Оцінка рівномірності змішування кормів. Збірник тез доповідей XII Міжнародної науково-практичної конференції, Київ НУБІП України. 2017. С. 77–78. URL: https://nubip.edu.ua/sites/default/files/_obuhovski_chitannya_2017.pdf#page=77
- Ревенко И., Ревенко Ю. Качество приготовления и эффективность использования концентрированных и комбинированных кормов. MOTROL. Lublin-Rzeszow. 2013. Вип. 3. С. 356–361. URL: http://agro.icm.edu.pl/agro/element/bwmeta1.element.agro-5bafa802-c1cc-4705-acd3-e3af4d984d88/c/356-361.pdf
- Шевченко І.А., Павліченко В. М., Лиходід В. В., Забудченко В. М. Аналіз конструкцій технічних засобів для виробництва вологих високозасвоюваних кормів. Конструювання, виробництво та експлуатація сільськогосподарських машин: загальнодерж. міжвід. наук.-техн. зб., 2013. Вип. 43. С. 179–185. URL: http://dspace.kntu.kr.ua/jspui/handle/ 123456789/2701
- Ревенко І.І., Брагінець М.В., Ребенко В.І. Машини та обладнання для тваринництва. Кондор.Київ. 2009.730 с. URL: http://www.twirpx.com/file/2085032/
- Шацький В.В., Мілько Д.А., Болтянський Б.В.,. Коломієць С.М., Семенцов В.І. Якість змішування компонентів раціону – основа підвищення продуктивності тварин. Збірник Таврійського державного агротехнологічного університету. Мелітополь. 2013. Вип. 1. т. 3. С. 43–50. URL: http://nauka.tsatu.edu.ua/e-journals-tdatu/pdf1t3/11SVVIAP.pdf
- Завражнов А.И. Механизация приготовления и хранения кормов. Агропромиздат., 1990. 336 с.
- Шацкий В.В. Математическое моделирование динамичности плотности и качества кормовой смеси для животных. Науковий вісник Таврійського державного агротехнологічного університету: Мелітополь. 2012. Вип.2. Т.2. С. 3–19. URL: http://www.irbis-nbuv.gov.ua/cgi-bin/irbis_nbuv/cgiirbis_64.exe?C21COM=2&I21DBN=UJRN&P21DBN=UJRN&IMAGE_FILE_DOWNLOAD=1&Image_file_name=PDF/Vkhdtusg_2014_144_32.pdf
- Шабельник Б.П. Теорія та розрахунок машин для тваринництва. Монографія. Харків: ХДТУСГ, 2002, 216 с.